Carbide dies are precision tools that are used to shape metal parts in various industries, such as aerospace, automotive, medical, rail, and energy. These dies consist of tungsten carbide, a tough material that can handle extreme heat and pressure without deforming or breaking. Unlike steel dies, carbide dies have multiple features that can benefit your manufacturing processes and product quality, such as greater longevity, higher speed, more precision, and less upkeep. In this article, we will explain what carbide dies are how they work and why you should use them for your metal forming needs.
Carbide dies are tools that are used to form metal parts by applying pressure or heat or both. They feature a gap or an aperture that aligns with the expected shape of the final product. The metal component is placed into the die hole and then squeezed, drawn, pushed out or trimmed to produce the required form. Carbide Dies come in various forms depending on their function and structure. Some cases are:
Extruding type dies: These dies push out metal parts through a smaller opening than their original size. This reduces their cross-sectional area and increases their length and strength. Drawing type dies: These dies draw metal pieces through a smaller slot than their original size. This also contracts their cross-sectional area but keeps their length and refines their surface finish.
Forming type dies: These dies shape the metal components by using a press and the hollow of the form die. This makes intricate shapes and designs on the metal surface without altering its cross-sectional area or length. Cutting type dies: These dies trim off surplus metal from the components after they are shaped or pulled. This eliminates burrs, flash, or other flaws from the metal surface and enhances its look and quality.
Carbide Dies operate by using a blend of stress and heat to mold metal pieces. The stress is applied by a machine that compresses or draws the die against the metal piece or vice versa. The temperature is produced by rubbing between the die and the metal component or by external factors such as induction coils. Depending on the sort of die the metal piece may experience one or more stages of die cutting to reach the desired shape and measure. For example, a drawing type die may be preceded by a trimming type die to erase extra metal from the margins. Some dies can perform multiple functions in one operation, such as forming and cutting at the same time.
Carbide Dies are a superb alternative for your metal moulding needs because they offer many benefits over steel dies or other instruments. Some of these advantages are: Longer lifespan: Carbide dies are much more durable than steel dies because they can resist wear and tear better. They can last up to 20 times longer than steel dies depending on the material and application. Improved productivity: Carbide Dies are much more powerful than steel Dies because they can function at higher speeds and pressures. They can create more pieces per hour with less waste and less energy consumption.